Magnetic flux leakage inspection apparatus with surface-responsive sensor mounting

Magnetic flux leakage inspection apparatus systems with independently suspended magnetic sensor blocks. The apparatus includes a magnet and a sensor assembly. The magnet is disposed over a surface of a magnetizable material under inspection for inducing magnetic flux in the material, and the sensor...

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Bibliographische Detailangaben
Hauptverfasser: MAXFIELD, BRUCE W, FITZGERALD, PAMELA C
Format: Patent
Sprache:eng
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Beschreibung
Zusammenfassung:Magnetic flux leakage inspection apparatus systems with independently suspended magnetic sensor blocks. The apparatus includes a magnet and a sensor assembly. The magnet is disposed over a surface of a magnetizable material under inspection for inducing magnetic flux in the material, and the sensor assembly is disposed in a predetermined inspection position over the surface for detecting magnetic flux leakage from the material that may indicate a magnetic anomaly in the material. The magnet and sensor assembly are moved along over the surface while the sensor assembly scans for magnetic leakage flux. The sensor assembly is formed with one or more independently suspended sensor blocks, each block including a plurality of sensors rigidly held in the block for detecting magnetic flux leakage. Each sensor block is independently mounted to permit the block to move perpendicular to the surface under inspection during the course of measurement as the sensor assembly and the surface are moved in scanning relation to one another. To avoid contamination of the measurement results by the normally present parallel flux leakage components, each block is subject to stringent constraints on the permitted departures of the perpendicular movement from perpendicularity, that is, on the amount by which the block may tilt as it undergoes its perpendicular movement. Each of the one or more blocks may be disposed to ride on the surface of the material under inspection, and each block may then undergo perpendicular movement independent of any other block in response to variations of the surface encountered in the course of inspection without causing undesirable magnetic field measurements to be mixed into the detected signal that would otherwise mask the much weaker desired signal indicative of magnetic anomalies.