Encapsulated hydrophilic polymers and their preparation

A multistaged polymer containing a hydrophilic core fully encapsulated with a hydrophobic shell without a tiecoat layer is disclosed. A method is also disclosed for encapsulating hydrophilic polymers including the steps of: (1) emulsion polymerizing a hydrophilic core polymer from about 5% by weight...

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Hauptverfasser: BLANKENSHIP, ROBERT M
Format: Patent
Sprache:eng
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Zusammenfassung:A multistaged polymer containing a hydrophilic core fully encapsulated with a hydrophobic shell without a tiecoat layer is disclosed. A method is also disclosed for encapsulating hydrophilic polymers including the steps of: (1) emulsion polymerizing a hydrophilic core polymer from about 5% by weight to about 100% by weight, based on the total weight of the core polymer, of a hydrophilic monoethylenically unsaturated monomer and from 0% by weight to about 95% by weight, based on the total weight of the core polymer, of at least one nonionic monoethylenically unsaturated monomer; (2) emulsion polymerizing, in the presence of the core polymer, at least one shell polymer from about 90% by weight to about 99.9% by weight, based on the total weight of shell polymer, of at least one nonionic monoethylenically unsaturated monomer and from about 0.1% by weight to about 10% by weight, based on the total weight of the shell polymer, of an acid-functional monoethylenically unsaturated monomer, wherein the acid-functional monoethylenically unsaturated monomer is added to the polymerization of the shell polymer over 100% of the total shell monomer feed when the particle size of the core polymer is from about 130 nm to about 2.0 microns and over the first 50% of the total shell monomer feed when the particle size of the core polymer is less than about 130 nm. This method of encapsulating a hydrophilic polymer with a hydrophobic polymer eliminates the need for a tiecoat layer.