Method of forming a protective and decorative sheet material on a substrate

In the manufacture of a decorative sheet material to be bonded to a substrate to provide a surface having a brushed metal appearance, a light-reflective, glossy metal layer is formed on a thermoformable carrier film. A pattern of straight and parallel microscopic cracks is created in the metal layer...

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Bibliographische Detailangaben
Hauptverfasser:	SPAHN, ROBERT G
Format:	Patent
Sprache:	eng
Schlagworte:	AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING CHEMICAL SURFACE TREATMENT CHEMISTRY COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATIONOR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY IONIMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING MATERIAL WITH METALLIC MATERIAL COATING METALLIC MATERIAL DIFFUSION TREATMENT OF METALLIC MATERIAL INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION INGENERAL METALLURGY PERFORMING OPERATIONS SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR SHAPING OR JOINING OF PLASTICS SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THESURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION TRANSPORTING WORKING OF PLASTICS WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
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Beschreibung
Zusammenfassung:	In the manufacture of a decorative sheet material to be bonded to a substrate to provide a surface having a brushed metal appearance, a light-reflective, glossy metal layer is formed on a thermoformable carrier film. A pattern of straight and parallel microscopic cracks is created in the metal layer at a temperature below Tg of the carrier film by bi-directionally bending and drawing the resulting sheet material around a straight cracking member. Thereafter, the sheet material is stretched at a temperature above Tg of the carrier film. This creates an attractive brushed metal appearance of reduced gloss.