BUILDING SURFACE PANELS WITH AGED FOAM BACKING AND METHOD OF MANUFACTURE

BUILDING SURFACE PANELS WITH AGED FOAM BACKING AND METHOD OF MANUFACTURE

The present disclosure relates generally to cladding for covering a building surface. The present disclosure relates more particularly a method of manufacturing a building surface panel. The method includes providing a foam piece having a 30 day/23° C. residual shrinkage of no more than 0.2%. The fo...

Ausführliche Beschreibung

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Bibliographische Detailangaben
Hauptverfasser: Barpanda, Dev B, Schultz, Ashley A, Stucky, David J, Gakhar, Eishaan, Tudor, Jay M
Format: Patent
Sprache:eng
Schlagworte:
BUILDING
FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
FIXED CONSTRUCTIONS
LAYERED PRODUCTS
LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
PERFORMING OPERATIONS
TRANSPORTING
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Beschreibung
Zusammenfassung:The present disclosure relates generally to cladding for covering a building surface. The present disclosure relates more particularly a method of manufacturing a building surface panel. The method includes providing a foam piece having a 30 day/23° C. residual shrinkage of no more than 0.2%. The foam piece having the 30 day/23° C. residual shrinkage of no more than 0.2% is attached to a rear side of an outer shell so as to form the building surface panel. In some embodiments, a front side of the outer shell forms a visible surface of the building surface panel. The foam piece can be provided, e.g., by aging the foam piece for a time and at a temperature such that the 30 day/23° C. residual shrinkage is no more than 0.2%. The foam piece to be aged can, in some embodiments, be cut from a body of foam.