NOVEL THERMOPLASTIC POLYESTERS AND SYNTHESIS THEREFOR

This invention relates to a process for making at least one polyester comprising: (a) a dicarboxylic acid component comprising: (i) 70 to 100 mole % of terephthalic acid residues; (ii) 0 to 30 mole % of aromatic dicarboxylic acid residues having up to 20 carbon atoms; and (iii) 0 to 10 mole % of aliphatic dicarboxylic acid residues having up to 16 carbon atoms; (b) a glycol component comprising: (i) 10 to 50 mole % of 2,2,4,4-tetramethyl-1,3-cyclobutanediol residues, which is a combination of greater than 80 mole % of cis-2,2,4,4-tetramethyl-1,3-cyclobutanediol and less than 20 mole % of trans-2,2,4,4-tetramethyl-1,3-cyclobutanediol, or greater than 85 mole % of cis-2, 2,4,4-tetramethyl-1,3-cyclobutanediol and less than 15 mole % of trans-2,2,4,4-tetramethyl-1,3-cyclobutanediol, or greater than 90 mole % of cis-2,2,4,4-tetramethyl-1,3-cyclobutanediol and less than 10 mole % of trans-2,2,4,4-tetramethyl-1,3-cyclobutanediol, or greater than 95 mole % of cis-2, 2,4,4-tetramethyl-1,3-cyclobutanediol and less than 5 mole % of trans-2,2,4,4-tetramethyl-1,3-cyclobutanediol; (ii) 50 to 90 mole % of cyclohexanedimethanol residues; and (iii) optionally, residues of at least one modifying glycol; wherein the total mole % of the dicarboxylic acid component of the final polyester is 100 mole %; wherein the total mole % of the glycol component of the final polyester is 100 mole %; and wherein the inherent viscosity of the final polyester is from 0.35 to 1.2 dL/g as determined in 60/40 (wt/wt) phenol/tetrachloroethane at a concentration of 0.25 g/50 ml at 25° C.; and wherein the final polyester has a Tg from 85° C. to 150° C.