THERMAL CUTTER ASSEMBLY AND SEAL PLATE ASSEMBLY AND METHOD FOR MANUFACTURING SAME

A jaw member for an end effector assembly of a vessel sealing instrument includes a seal plate assembly having first and second seal plates joined atop one another, the second seal plate defining a channel extending from a proximal to a distal end thereof. A thermal cutter assembly includes a substrate disposed within the channel which extends from the proximal to the distal end of the second seal plate. An insulator is disposed atop the substrate and is configured to extend therealong. A resistive element is disposed atop the insulator and is configured to generate heat upon activation thereof. An encapsulant is configured to electrically insulate the resistive element and thermally conduct heat from the resistive element, such that, upon activation thereof, tissue disposed within the end effector assembly is cut along the resistive element.