COMPRESSION-BONDED MAGNET, MANUFACTURING METHOD THEREFOR, AND FIELD MAGNETIC ELEMENT

The present invention provides a manufacturing method for obtaining a compression-bonded magnet with which it is possible to achieve, at a high level, both a residual magnetic flux density (Br) and the magnitude of a reverse magnetic field (Hk) that reduces Br by 10%. The manufacturing method of the...

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Bibliographische Detailangaben
Hauptverfasser: TSUGE, Yuki, FUJIMAKI, Tadashi
Format: Patent
Sprache:eng
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Beschreibung
Zusammenfassung:The present invention provides a manufacturing method for obtaining a compression-bonded magnet with which it is possible to achieve, at a high level, both a residual magnetic flux density (Br) and the magnitude of a reverse magnetic field (Hk) that reduces Br by 10%. The manufacturing method of the present invention includes a molding step of compressing a bonded magnet raw material composed of a compound or the like of magnetic powder and a binder resin in a heated and oriented magnetic field. The bonded magnet raw material has a mass ratio of the magnet powder of 90 to 95.7 mass% to a total of the magnet powder and the binder resin. The magnet powder includes coarse powder having an average particle diameter of 40 to 200 µm and fine powder having an average particle diameter of 1 to 10 µm. The coarse powder has a mass ratio of 60 to 90 mass% to a total of the coarse powder and the fine powder. The coarse powder includes rare earth anisotropic magnet powder subjected to hydrogen treatment. The binder resin includes a thermosetting resin. The molding step is carried out with a compressing force of 8 to 70 MPa and a heating temperature of 120° C. to 200° C.