REFRIGERATOR APPLIANCE AND METHOD OF FORMING REFRIGERATOR APPLIANCE USING ULTRASONIC WELDING

A method of manufacturing a refrigerator appliance includes a providing step of providing a liner and a refrigerator component. The liner defines a compartment for storing food items and includes a liner contact structure. The refrigerator component includes component contact structure. The method f...

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Bibliographische Detailangaben
Hauptverfasser:	Brown, Andrew D, Reynolds, Matt, Potter, Glen
Format:	Patent
Sprache:	eng
Schlagworte:	AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING BLASTING COLD ROOMS COMBINED HEATING AND REFRIGERATION SYSTEMS COOLING OR FREEZING APPARATUS NOT COVERED BY ANY OTHERSUBCLASS HEAT PUMP SYSTEMS HEATING ICE-BOXES LIGHTING LIQUEFACTION SOLIDIFICATION OF GASES MANUFACTURE OR STORAGE OF ICE MECHANICAL ENGINEERING PERFORMING OPERATIONS REFRIGERATION OR COOLING REFRIGERATORS SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR SHAPING OR JOINING OF PLASTICS TRANSPORTING WEAPONS WORKING OF PLASTICS WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
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Beschreibung
Zusammenfassung:	A method of manufacturing a refrigerator appliance includes a providing step of providing a liner and a refrigerator component. The liner defines a compartment for storing food items and includes a liner contact structure. The refrigerator component includes component contact structure. The method further includes a staging step that includes arranging the liner and refrigerator component such that the liner and component contact structures are in direct contact with each other under pressure, thereby forming a staged assembly. Moreover, the method includes a welding step that includes applying ultrasonic energy to the staged assembly to weld the liner and refrigerator component together at their interface, thereby forming a liner assembly. The method further includes a cabinet assembly step that includes arranging the liner assembly within an outer shell, and then injecting an insulating foam into a space between the liner assembly and outer shell.