METHOD OF MANUFACTURING A HYBRID INSULATING FRAME AND PANEL

A method of manufacturing a hybrid insulating panel includes providing a mold of a frame, dispensing a first foam material in a liquid phase in the mold, and placing a beam in the mold. The method includes curing the first foam material to form an integrated frame, in which the integrated frame incl...

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Bibliographische Detailangaben
Hauptverfasser: Ausburn, Brian W, Reiger, Brian L, Costanza, James M, Hernandez, Humberto
Format: Patent
Sprache:eng
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Beschreibung
Zusammenfassung:A method of manufacturing a hybrid insulating panel includes providing a mold of a frame, dispensing a first foam material in a liquid phase in the mold, and placing a beam in the mold. The method includes curing the first foam material to form an integrated frame, in which the integrated frame includes the beam at least partially surrounded by the first foam. Further, the method includes dispensing a second foam material into a panel cavity to form a panel body. The panel cavity is at least partially defined by a side of the integrated frame. The method includes curing the second foam material to form a panel body, wherein the panel body is secured to the integrated frame.