Two-component hybrid matrix system made of polyurethanes and polymethacrylates for the production of short-fibre-reinforced semifinished products

A novel 2-component system and a process using the system produce semifinished component products that are stable in storage, in particular sheet moulding compounds (SMC) and mouldings produced therefrom (composite components). The process has five stages, including three different reactive steps which lead to successively increasing hardness levels. The 2-component system is applied to fibre material, e.g. carbon fibres, glass fibres or polymer fibres, or the 2-component system is brought into contact with short fibres, whereupon a first reaction takes place. This is followed by thermal polymerization initiated by redox initiation or with the aid of radiation or of plasma applications. Polymerization produces thermoplastics or, respectively, thermoplastic prepregs, which can then subsequently be moulded. Polyols present can finally be crosslinked, via elevated temperature, with uretdiones already present in the system. It is thus possible to produce dimensionally stable thermosets or crosslinked composite components.