SYSTEM AND METHOD OF CONSTRUCTING A THERMOPLASTIC COMPONENT

SYSTEM AND METHOD OF CONSTRUCTING A THERMOPLASTIC COMPONENT

Systems and methods of constructing a thermoplastic component include joining a thermoplastic skin to a thermoplastic core by introducing heat at an interface of each of the thermoplastic skin and the thermoplastic core to at least partially melt the thermoplastic skin to a thermoplastic core at the...

Ausführliche Beschreibung

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Bibliographische Detailangaben
Hauptverfasser: Sutton, Drew Alan, Oldroyd, Paul K
Format: Patent
Sprache:eng
Schlagworte:
AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
PERFORMING OPERATIONS
PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCESIN A PLASTIC STATE
SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR
SHAPING OR JOINING OF PLASTICS
TRANSPORTING
WORKING OF PLASTICS
WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
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Beschreibung
Zusammenfassung:Systems and methods of constructing a thermoplastic component include joining a thermoplastic skin to a thermoplastic core by introducing heat at an interface of each of the thermoplastic skin and the thermoplastic core to at least partially melt the thermoplastic skin to a thermoplastic core at the interfaces, applying pressure to at least one of the thermoplastic skin and the thermoplastic core to sandwich the elements, and cooling the interfaces below the melting point of each of the thermoplastic skin and the thermoplastic core to consolidate the thermoplastic skin and the thermoplastic core into a unitary thermoplastic component. An optional thermoplastic film may be disposed between the thermoplastic skin and the thermoplastic core. The thermoplastic skin may be joined to the thermoplastic core to form an intermediate thermoplastic component prior to joining the thermoplastic skin to the intermediate component.