METHOD OF MANUFACTURING SOFT MAGNETIC DUST CORE AND SOFT MAGNETIC DUST CORE

Provided is a soft magnetic dust core having high density and favorable properties. A method of manufacturing a soft magnetic dust core includes: preparing coated powder including amorphous powder made of an Fe-B-Si-P-C-Cu-based alloy, an Fe-B-P-C-Cu-based alloy, an Fe-B-Si-P-Cu-based alloy, or an F...

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Hauptverfasser: MURAKI, Mineo, KANAMORI, Yu, NAKAMURA, Naomichi, OZAKI, Kimihiro, YAMAKI, Makoto, TERAO, Hoshiaki, NAKASEKO, Makoto, WADA, Raita, OKAMOTO, Koichi, TSUDA, Toshinori, URATA, Akiri, TAKASHITA, Takuya, SATO, Shoichi
Format: Patent
Sprache:eng
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Zusammenfassung:Provided is a soft magnetic dust core having high density and favorable properties. A method of manufacturing a soft magnetic dust core includes: preparing coated powder including amorphous powder made of an Fe-B-Si-P-C-Cu-based alloy, an Fe-B-P-C-Cu-based alloy, an Fe-B-Si-P-Cu-based alloy, or an Fe-B-P-Cu-based alloy, with a first initial crystallization temperature Tx1 and a second initial crystallization temperature Tx2; and a coating formed on a surface of particles of the amorphous powder; applying a compacting pressure to the coated powder or a mixture of the coated powder and the amorphous powder at a temperature equal to or lower than Tx1−100 K; and heating to a maximum end-point temperature equal to or higher than Tx1−50 K and lower than Tx2 with the compacting pressure being applied.