POWER TRANSFER ASSEMBLIES FOR MOTOR VEHICLE DRIVELINES HAVING INTEGRATED TWO-PIECE PINION SHAFT AND COUPLING UNIT

An integrated pinion, bearing and coupling (PBC) assembly for use with a hypoid gearset in power transfer assemblies of motor vehicles. The PBC assembly includes a pinion unit having a pinion gear segment and a pinion stub shaft segment, and a coupler unit having a coupling flange segment and a coup...

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Bibliographische Detailangaben
Hauptverfasser: Ketchel Brad, Bujold Michael P, Smith Wade
Format: Patent
Sprache:eng
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Beschreibung
Zusammenfassung:An integrated pinion, bearing and coupling (PBC) assembly for use with a hypoid gearset in power transfer assemblies of motor vehicles. The PBC assembly includes a pinion unit having a pinion gear segment and a pinion stub shaft segment, and a coupler unit having a coupling flange segment and a coupler shaft segment. The pinion stub shaft segment surrounds and is in press fit engagement with the coupler shaft segment. A portion of the coupler shaft segment is deformed to be retained within one of a receiver groove and raised projections formed in the pinion stub shaft segment so as to fixedly secure the coupler unit to the pinion unit.