SYSTEM AND METHOD FOR FORMING A LOW ALLOY STEEL CASTING

A method of casting a low alloy steel using a mold is disclosed. The method includes receiving the mold having a foam pattern disposed within a sand casing. The received foam pattern is coated with a permeable refractory coating and is disposed between compacted sand and the sand casing. The method...

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Bibliographische Detailangaben
Hauptverfasser:	ARNETT MICHAEL DOUGLAS, HAYASHI STEVEN ROBERT, MOORE BRIAN VICTOR, PERSAUD DANIEL TRIBENI, ZHAO QI, PARK JUNYOUNG
Format:	Patent
Sprache:	eng
Schlagworte:	CASTING CASTING OF METALS CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES FOUNDRY MOULDING PERFORMING OPERATIONS POWDER METALLURGY TRANSPORTING
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Beschreibung
Zusammenfassung:	A method of casting a low alloy steel using a mold is disclosed. The method includes receiving the mold having a foam pattern disposed within a sand casing. The received foam pattern is coated with a permeable refractory coating and is disposed between compacted sand and the sand casing. The method further includes pouring a molten metal comprising a low alloy steel having a carbon content in a range from about 0.1 to about 0.4 percent into the mold so as to vaporize the foam pattern and remove gasification products through the permeable refractory coating, to form a low alloy steel casting. Further, the method includes removing the low alloy steel casting from the mold.