Method and Tire for Improved Uniformity and Endurance of Aggressive Tread Designs Using Layering Technique

A tire having aggressive tread features with improvements in uniformity that can also improve endurance is provided along with a method and apparatus for manufacturing such a tire. The tire and its manner of manufacture can achieve a reduction or elimination of certain non-uniformities that can occur during the molding of large tread blocks. The reduction or removal of these non-uniformities can improve temperature performance to provide increased tire endurance. The present invention further relates to a tire made using such a method and that may have layers of different material properties for different tire performances. In one embodiment, a layering technique that creates tread blocks or lugs in close proximity to each other and that can run continuously is provided.