BARRIER LAYER FOR ELECTRICAL FUSES UTILIZING THE METCALF EFFECT

A fuse including a fuse element, a diffusion layer, and a barrier layer is provided. The barrier layer acts to slow down and/or prevent premature diffusion of the diffusion material into the fuse element during normal operation. As a result, the fuse may be operated in environments having higher ambient temperatures and/or higher currents than otherwise possible. some examples provide a fuse including a fuse element formed from a first conductive material, the fuse element, a barrier layer disposed on a surface of the fuse element, the barrier layer including first and second portions separated by a gap, the barrier layer formed from a second conductive material different from the first conductive material, and a diffusion layer disposed in the gap on the surface of the fuse element, the diffusion layer formed from a third conductive material different from the second conductive material and first conductive material.