Method and apparatus for misstep detection and recovery in a stepper motor

A stepper motor system and apparatus use a position-feedback device, which may have a resolution capability as low as 200 counts per motor shaft revolution, for misstep detection and motor step recovery. In use of the system, position deviation is computed periodically and cyclically, by subtracting the feedback position from the corresponding commanded position, to determine the load angle, implicitly, and the operating status of the motor. If the load angle is within an established allowable range of values, normal stepper operation along the programmed trajectory is maintained, without adjustment. A load angle that exceeds the limits of that range however indicates that a misstep has occurred, and the system controller initiates immediate action to recover lost motor steps, to reestablish synchronism, and to then continue toward the final target position, with minimal loss of time.