Off-line printhead inspection and recovery unit for production piezo ink jet architectures

A method and apparatus for printhead inspection and recovery in an ink jet printing system includes a modular printhead assembly disposed within the printing system for on-line printing operation. An off-line printhead inspection and recovery unit including a printhead dock for receiving the printhead assembly is locally disposed for ready diagnostic inspection of printhead operation and includes a user interface for reporting diagnostic results. A modular printhead assembly is disposed within the off-line printhead inspection and recovery unit for identifying the head failure to an operator. The inspection and recovery unit may execute a printhead purge and maintenance cycle to repair the failing on-line printing assembly. The inspection and recovery unit maintains a spare head assembly in a heated print-ready state for minimal downtime in production operation upon the replacement of the failing printhead with the spare head from the inspection and recovery unit.