Zone settling aid and method for producing dry diluted bitumen with reduced losses of asphaltenes

A method includes diluting a bitumen source, such a bitumen froth from a hot water extraction process, with a hydrocarbon diluent such as naphtha, contacting the bitumen with a zone settling aid such as a polyoxyalkylate block polymer, flocculating water and fine solids in the diluted bitumen, separ...

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Bibliographische Detailangaben
Hauptverfasser: YANG XIAOLI, LONG YICHENG, XU YUMING, BEETGE JAN H, VENTER PETRUS JOHANNES, DABROS TADEUSZ, SANYI WANG, HAMZA HASSAN
Format: Patent
Sprache:eng
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Beschreibung
Zusammenfassung:A method includes diluting a bitumen source, such a bitumen froth from a hot water extraction process, with a hydrocarbon diluent such as naphtha, contacting the bitumen with a zone settling aid such as a polyoxyalkylate block polymer, flocculating water and fine solids in the diluted bitumen, separating the flocculated water and fine solids from the solvent-diluted bitumen, and producing dry, clean diluted bitumen. Preferably, the diluted bitumen will have less than 1.0 wt % water, but most preferably less than 0.7 wt % water. The method may further comprise maintaining the diluted bitumen under conditions that avoid the precipitation of asphaltenes from the bitumen, preferably such that the dry, clean diluted bitumen comprises essentially all, such as greater than 96%, of the asphaltene content from the bitumen source. Counter-current flow may be performed in a series of zone settling stages, such as with gravity settling.