Method and apparatus for producing laminated articles

In the invention, a method is provided for producing a composite nonwoven fabric. A polymer is extruded into heated continuous filaments, possibly elastic, from the die head to a first chilled roller, wherein the extruder is configured to provide the continuous filaments to the chilled roller in a c...

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Bibliographische Detailangaben
Hauptverfasser: SALTER KENNETH M, WILLITTS DONALD V, WELCH HOWARD M, MORELL CHARLES J, MLEZIVA MARK M, MORRIS MARION C, BOGGS LAVADA, FITTS JAMES R, WIDEMAN RONALD H, DOBBINS LESLIE D, COOK MICHAEL C, BREWER JOHN A, MAY RAYMOND J
Format: Patent
Sprache:eng
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Zusammenfassung:In the invention, a method is provided for producing a composite nonwoven fabric. A polymer is extruded into heated continuous filaments, possibly elastic, from the die head to a first chilled roller, wherein the extruder is configured to provide the continuous filaments to the chilled roller in a canted direction that is at a tangent or angle to the surface of the first chilled roller. The filaments are conveyed in a downward direction by way of chilled rollers to a nip. In a next step, the nonwoven web is sprayed with an adhesive and is laminated on the continuous filaments in the nip to form a composite nonwoven fabric. The continuous filaments move vertically downward approximately in line with the lamination process, facilitating automatic re-threading of filaments when they are broken or interrupted in their travel downward onto the chilled rolls.