Method for machining the tip circle diameter and a tool for producing a gearwheel
The invention relates to a method for machining the tip circle diameter of a tooth system (4) of a gearwheel (6), in which the gearwheel (6) rotates about a workpiece axis of rotation (Rw), and in which at least one tooth (9) of the tooth system (4) is machined, by removing chips, by means of a tool...
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Zusammenfassung: | The invention relates to a method for machining the tip circle diameter of a tooth system (4) of a gearwheel (6), in which the gearwheel (6) rotates about a workpiece axis of rotation (Rw), and in which at least one tooth (9) of the tooth system (4) is machined, by removing chips, by means of a tool (7, 7′) that rotates about a tool axis of rotation (Rz) oriented at an axial distance (A′, A″) relative to the workpiece axis of rotation (Rw). According to the invention, the tool (7, 7′) is disk-shaped, the disk-shaped tool (7, 7′) machines the tip surface (8) of the tooth (9), by removing chips, with at least one partial segment (10a) of its circumferential edge configured as a defined blade (10), wherein a relative movement between the tool (7, 7′) and the gearwheel (6), oriented in the axial direction of the tooth system (4), is carried out during the chip-removing machining, as a consequence of which movement the tool (7, 7′) sweeps over the tip surface (8), and the tool axis of rotation (Rz) is oriented at an axis intersection angle (Σ″) of 5° to 40° with respect to the workpiece axis of rotation (Rw). In this way, efficient and highly precise machining of the tip circle diameter is made possible. The invention also states a method for producing a gearwheel, in which the tooth system (4) is produced on a gearwheel blank (5) by means of hob peeling before machining of the tip circle diameter according to the invention, as well as a combination tool, in which a hob-peeling wheel for producing the gearwheel and a disk-shaped tool for machining the tip circle diameter according to the invention are combined with each other. |
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