Battery liquid quench system and methods of manufacture thereof

A battery quenching system includes a reservoir that holds a quenching material. The battery quenching system further includes a distribution system for carrying the quenching material from the reservoir to a battery pack, a battery module, or a plurality of battery cells. The battery quenching system further includes a melting plug configured to melt at a predefined temperature, the melting of the plug resulting in release of the quenching material into the battery pack via the distribution system. The melting plug may be positioned within a tube of the distribution system or within an aperture of a battery enclosure. The battery quenching system may further include one or more quenching channels positioned within a battery pack. The distribution system may be configured to carry the quenching material to any or several of a plurality of locations within a battery pack or battery system.