Thermoplastic particulates comprising a carboxylic acid-based sintering aid and additive manufacturing therewith

Additive manufacturing processes featuring consolidation of thermoplastic particulates may form printed objects in a range of shapes. Nanoparticles disposed upon the outer surface of the thermoplastic particulates may improve flow performance of the thermoplastic particulates during additive manufac...

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Bibliographische Detailangaben
Hauptverfasser:	Resetco, Cristina, Veregin, Richard Philip Nelson, Claridge, Robert
Format:	Patent
Sprache:	eng
Schlagworte:	ADDITIVE MANUFACTURING TECHNOLOGY ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS MAKING GRANULES OR PREFORMS PERFORMING OPERATIONS PREPARATION OR PRETREATMENT OF THE MATERIAL TO BESHAPED RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIALCONTAINING PLASTICS SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR SHAPING OR JOINING OF PLASTICS TRANSPORTING WORKING OF PLASTICS WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
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Beschreibung
Zusammenfassung:	Additive manufacturing processes featuring consolidation of thermoplastic particulates may form printed objects in a range of shapes. Nanoparticles disposed upon the outer surface of the thermoplastic particulates may improve flow performance of the thermoplastic particulates during additive manufacturing, but may lead to excessive porosity following consolidation. Excessive porosity may be detrimental for performance applications requiring high mechanical strength. A carboxylic acid-based sintering aid, particularly a metal carboxylate, may decrease porosity of consolidated parts following sintering without substantially increasing blocking in a powder bed. Particulate compositions suitable for additive manufacturing may comprise: a plurality of thermoplastic particulates comprising a carboxylic acid-based sintering aid admixed with a thermoplastic polymer, and a plurality of nanoparticles disposed upon an outer surface of the thermoplastic particulates.