Method and system for operating a modular heater to improve layer bonding in a metal drop ejecting three-dimensional (3D) object printer

A method operates a three-dimensional (3D) metal object manufacturing system to maintain a temperature of an uppermost layer of a 3D metal object being formed within a temperature range conducive for bonding between the uppermost layer and a next layer to be formed. A controller of the system compar...

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Bibliographische Detailangaben
Hauptverfasser:	Herrmann, Douglas K, Bryl, Derek A, Dergham, Ali R, Ruiz, Erwin, Atwood, Christopher D, Hoover, Linn C
Format:	Patent
Sprache:	eng
Schlagworte:	ADDITIVE MANUFACTURING TECHNOLOGY ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING PERFORMING OPERATIONS SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR SHAPING OR JOINING OF PLASTICS TRANSPORTING WORKING OF PLASTICS WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
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Beschreibung
Zusammenfassung:	A method operates a three-dimensional (3D) metal object manufacturing system to maintain a temperature of an uppermost layer of a 3D metal object being formed within a temperature range conducive for bonding between the uppermost layer and a next layer to be formed. A controller of the system compares a temperature of the uppermost layer with at least a low end temperature of the temperature range and operates an electrical resistance switching network using 3D model data to provide electrical power selectively to heating elements in a modular heater to heat the 3D metal object being formed when the temperature indicated by the signal from the sensor is less than the predetermined temperature.