Method and system for composite-based additive manufacturing

A system and method are provided enabling higher precision in composite based additive manufacturing ('AM"). The method includes staging a fibrous material such as carbon fiber sheets by potentially cutting to length and placing a sheet onto an elevator. Above the elevator is a gantry that...

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Bibliographische Detailangaben
1. Verfasser:	Giacobbi, James Lawton
Format:	Patent
Sprache:	eng
Schlagworte:	ADDITIVE MANUFACTURING TECHNOLOGY ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING LAYERED PRODUCTS LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM PERFORMING OPERATIONS SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR SHAPING OR JOINING OF PLASTICS TRANSPORTING WORKING OF PLASTICS WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
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Beschreibung
Zusammenfassung:	A system and method are provided enabling higher precision in composite based additive manufacturing ('AM"). The method includes staging a fibrous material such as carbon fiber sheets by potentially cutting to length and placing a sheet onto an elevator. Above the elevator is a gantry that holds a moveable print head and a powder deposition device as well as an excess powder recapture device. A liquid is placed onto the fiber by the print head such that when the subsequent step of dusting the area with a plastic powder, the powder sticks to the area where the liquid was imaged. Subsequently, excess powder is removed and pressure and potentially heat are applied to sinter the layer and compress to the desired height.