Method for producing a protective sound panel for a motor vehicle

The invention relates to a method for producing a protective sound panel for a motor vehicle. The method involves producing a complex including a fibre-based porous back layer, an intermediate layer of shredded recycled material, and a porous front layer, placing the complex in a thermoforming mould...

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Bibliographische Detailangaben
Hauptverfasser:	Crignon, Guillaume, Capron, Christophe, Lemaire, Dominique
Format:	Patent
Sprache:	eng
Schlagworte:	ACOUSTICS ACOUSTICS NOT OTHERWISE PROVIDED FOR AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING LAYERED PRODUCTS LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING,NOISE OR OTHER ACOUSTIC WAVES IN GENERAL MUSICAL INSTRUMENTS PERFORMING OPERATIONS PHYSICS SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR SHAPING OR JOINING OF PLASTICS SOUND-PRODUCING DEVICES TRANSPORTING VEHICLES IN GENERAL VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISEPROVIDED FOR WORKING OF PLASTICS WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
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Beschreibung
Zusammenfassung:	The invention relates to a method for producing a protective sound panel for a motor vehicle. The method involves producing a complex including a fibre-based porous back layer, an intermediate layer of shredded recycled material, and a porous front layer, placing the complex in a thermoforming mould to produce a three-dimensional shell, placing the shell in an RIM mould and injecting a foam precursor mixture in order to form a sealed acoustic insulation barrier the binder being incorporated into the front layer. The front layer having a mass per unit area of between 500 and 2000 g/m2, and at least one lightly compressed, high-absorption region with a thickness of between 4 and 10 mm, the minimum total percentage of the lightly compressed region being 40%.