Adhering nanofibers to polymeric media using a high temperature singe

A method of bonding a nanofiber web of nanofibers having diameters of between about 50 nanometers and about 2,000 nanometers onto a surface of a woven or nonwoven polymeric media having media fiber diameters of between about 700 nanometers and about 50,000 nanometers utilizes exposing the topmost la...

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Bibliographische Detailangaben
Hauptverfasser:	Ingle, Stephen D, Morgan, Douglas J, Robertson, John A
Format:	Patent
Sprache:	eng
Schlagworte:	APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBONFILAMENTS BRAIDING CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS,THREADS, FIBRES, BRISTLES OR RIBBONS COTTON-WOOL FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS KNITTING LACE-MAKING MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OFARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES ORRIBBONS NATURAL OR ARTIFICIAL THREADS OR FIBRES NON-WOVEN FABRICS PERFORMING OPERATIONS PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL SEPARATION SPINNING TEXTILES TRANSPORTING TRIMMINGS WADDING
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Beschreibung
Zusammenfassung:	A method of bonding a nanofiber web of nanofibers having diameters of between about 50 nanometers and about 2,000 nanometers onto a surface of a woven or nonwoven polymeric media having media fiber diameters of between about 700 nanometers and about 50,000 nanometers utilizes exposing the topmost layer of nanofibers and media fibers to a jet of heated air for a time and at a distance such that substantially only the topmost layer of fibers are bonded. The jet of heated air exits through a nozzle slot having a length of less than about 2 inches in the nanofiber web travel direction. The temperature of the heated air ranges from about 2 to about 10 times the nanofiber melting temperature, and heat air has a nozzle slot velocity of greater than about 500 feet/minute. An adhesive may bond the nanofibers, to a media, which may be bi-component fiber fibers.