WEAR RESISTANT COMPOSITE MATERIAL AND METHOD OF MANUFACTURING A COOLING ELEMENT

An abrasion-resistant material for the working face of a metallurgical furnace cooling element such as a stave cooler or a tuyere cooler having a body comprised of a first metal. The abrasion-resistant material comprises a macro-composite material including abrasion-resistant particles which are arr...

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Bibliographische Detailangaben
Hauptverfasser:	RUDGE, DAVID HENRY, CAMERON, IAN ARCHIBALD, SHAW, JOHN ANDREW FERGUSON, PONOMAR, ANDRIY, VICKRESS, DUSTIN ALEXANDER, JASTRZEBSKI, MACIEJ URBAN, PONOMAR, VOLODYMYR
Format:	Patent
Sprache:	eng ; pol
Schlagworte:	BLASTING CASTING CASTING OF METALS CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS,IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KINDOF FURNACE FURNACES FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL HEATING KILNS LIGHTING MECHANICAL ENGINEERING OPEN SINTERING OR LIKE APPARATUS OVENS PERFORMING OPERATIONS POWDER METALLURGY RETORTS TRANSPORTING WEAPONS
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Beschreibung
Zusammenfassung:	An abrasion-resistant material for the working face of a metallurgical furnace cooling element such as a stave cooler or a tuyere cooler having a body comprised of a first metal. The abrasion-resistant material comprises a macro-composite material including abrasion-resistant particles which are arranged in a substantially repeating, engineered configuration infiltrated with a matrix of a second metal, the particles having a hardness greater than that of the second metal. A cooling element for a metallurgical furnace has a body comprised of the first metal, the body having a facing layer comprising the abrasion-resistant material. A method comprises: positioning the engineered configuration of abrasion-resistant particles in a mold cavity, the engineered configuration located in an area of the mold cavity to define the facing layer; and introducing molten metal into the cavity, the molten metal comprising the first metal of the cooling element body.