GELATINE MANUFACTURING SYSTEM USING PULP FILTER APPARATUS
An embodiment of the present invention relates to a gelatin manufacturing system using a pulp filtering apparatus. The gelatin manufacturing system using a pulp filtering apparatus comprises: an extraction device extracting a collagen solution by hydrolyzing collagen in a raw material washed in a pr...
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Format: | Patent |
Sprache: | eng ; kor |
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Zusammenfassung: | An embodiment of the present invention relates to a gelatin manufacturing system using a pulp filtering apparatus. The gelatin manufacturing system using a pulp filtering apparatus comprises: an extraction device extracting a collagen solution by hydrolyzing collagen in a raw material washed in a pretreatment device; a filtration device filtering out foreign substances contained in the extracted collagen solution; an ion exchange device removing inorganic ionic residues contained in the collagen solution to extract a gelatin solution; an ultrafiltration device concentrating the gelatin solution to increase the concentration of the same by heating the gelatin solution at a predetermined temperature; a concentrating device heating the concentrated gelatin solution to evaporate moisture therefrom so as to prepare the gelatin solution with increased concentration; a sterilizing device sterilizing the concentrated gelatin solution; a drying device cooling and drying the sterilized gelatin solution to gelatinize the same, and drying the gelatinized gelatin to retain 15% or less of a moisture content; a pulverizing device pulverizing the dried gelatin into a size of 10 to 50 mesh; and a packing device storing gelatin powder or granules pulverized by the pulverizing device in a packing container. According to the present invention, it is possible to further shorten the filtration time in a high-density filtration step during a gelatin manufacturing process, thereby further shortening the gelatin manufacturing time that requires one or more filtration.
본 발명의 실시예는 전처리 장치에서 세척된 원료에 있는 콜라겐을 가수분해하여 콜라겐 용액을 추출하는 추출 장치와, 추출된 콜라겐 용액에 포함된 이물질을 여과시키는 여과 장치와, 콜라겐 용액에 포함된 무기 이온성 잔류물을 제거하여 젤라틴 용액을 추출하는 이온 교환 장치와. 젤라틴 용액을 소정의 온도에서 가열하여 농도를 상향시키도록 농축하는 한외 여과 장치와, 농축된 젤라틴 용액을 가열하여 수분을 증발시켜 농도가 상승된 젤라틴 용액으로 농축시키는 농축 장치와, 농축된 젤라틴 용액을 살균시키는 살균 장치와, 살균된 젤라틴 용액을 냉각 후 건조 시켜 젤라틴 용액을 겔(Gel) 처리하고, 겔(Gel) 처리된 젤라틴을 15% 이하의 수분 함량으로 유지되도록 건조하는 건조 장치와, 건조된 젤라틴을 10~50 mesh의 크기로 분쇄시키는 분쇄기 및 분쇄기에 의해 분쇄된 젤라틴 분말 또는 알갱이들을 포장용기에 수납하는 포장 장치를 포함한다. |
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