SUNSHADE FABLICATING METHOD FOR CAR

PURPOSE:To simplify a fabricating process for the captioned sunshade by a method wherein adhesion and fusing are simultaneously effected after pressurizing and clamping a lamination and an insulating material on an adhesion mold from above by means of a ultrasonic horn mold. CONSTITUTION:A skin material 4b, such as woven synthetic fiber which remains in a pre-sheared sheetform state, and buffer material 2b, such as urethane foam which remains in a pre-sheared sheetform condition, are placed, in order, on an adhesion mold 7. Subsequently, after a core material 1, being placed in a given position in the mold, is placed on the buffer material 2b, a similar buffer material 2a and skin material 4a are further placed, in order, to form a lamination 5 to be adhered. One or a few sheets of insulating material 8, serving as an adhering medium material, are stacked and interposed on the lamination 5 to be adhered. The lamination 5 to be adhered and the insulating material 8 are forcibly pressed against the adhesion mold 7 from above by the use of an ultrasonic welder 9 by means of an ultrasonic horn mold 10, being an output terminal in a condition to actuate the oscillator thereof, to pressurize and clamping them together.