ULTRABULKY AGGREGATE OF FIBER AND ITS PRODUCTION

PURPOSE:To provide an ultrabulky aggregate composed of a polyester fiber, exhibiting a uniform density in all the longitudinal, lateral and vertical directions and having >=20cm thickness. CONSTITUTION:An aggregate prepared by blending (A) a polyester fiber with (B) a sheath-core type conjugated...

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Bibliographische Detailangaben
Hauptverfasser: NAGATA MAKIO, MASUDA YUGORO
Format: Patent
Sprache:eng
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Beschreibung
Zusammenfassung:PURPOSE:To provide an ultrabulky aggregate composed of a polyester fiber, exhibiting a uniform density in all the longitudinal, lateral and vertical directions and having >=20cm thickness. CONSTITUTION:An aggregate prepared by blending (A) a polyester fiber with (B) a sheath-core type conjugated fiber containing a low-melting component as the sheath exhibiting a melting point lower than that of the core part and melt-bonding each entangled part of the three dimensionally continuous fibers through fusion of the sheath part of this sheath-core type conjugated fiber, which exhibits >=200mm thickness, 0.02 to 0.1g/cm density and a scattering of the density within a range of + or -5% in all the longitudinal, lateral and vertical directions and applicable to a shoulder pad or a cushion material by cutting off a part thereof. The polyester fiber (A) and the sheath-core type conjugated fiber (B) containing the sheath composed of a low-melting component exhibiting a melting point lower than that of the core component are blended and the resultant card web is temporarily melt-bonded using a far infrared ray heater or a hot air heater. After the card webs are laminated corresponding to a prescribed density and thickness, held between a pair of upper and lower plates in a compressed state and charged in a steaming tank, steam is introduced therein, thus producing the objective aggregate.