COIL FORMING APPARATUS AND COIL FORMING METHOD

To provide a coil forming apparatus capable of easily forming a band-shaped coil into a precisely wound state.SOLUTION: When a band-shaped coil 100 having side ends 103 at both ends of a plurality of straight portions 102 is formed into a wound state, in a step of pivotally conveying the band-shaped...

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Bibliographische Detailangaben
Hauptverfasser: YOSHIDA EIJI, OKUDA SHUHEI, MATSUMOTO YUTAKA, OCHIAI JUNYA
Format: Patent
Sprache:eng ; jpn
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Beschreibung
Zusammenfassung:To provide a coil forming apparatus capable of easily forming a band-shaped coil into a precisely wound state.SOLUTION: When a band-shaped coil 100 having side ends 103 at both ends of a plurality of straight portions 102 is formed into a wound state, in a step of pivotally conveying the band-shaped coil 100 along an outer circumference of a coil winding jig 2 by a coil conveying mechanism unit 3, the side ends 103 are sandwiched by reforming portions 42 of a guide member 4 respectively arranged in the vicinity of both ends of the coil winding jig 2 in an axial direction, the band-shaped coil 100 is reformed into an arc shape at a first half portion 313a of pivot conveying, the side ends 103 are guided with reducing a diameter at a second half portion 313b of pivot conveying and the plurality of straight portions 102 is inserted into a plurality of comb-shaped grooves 23, respectively, and, in at least the reforming portion 42, a steady laminated part SLP of the band shaped coil 100, in which a partial difference in a coil lamination number does not arise at a folding portion extending from the straight portion 102 to the side end 103, is pressed while being slid by a projecting-strip pressing portion 4cp so that looseness of a coil conductor does not occur.SELECTED DRAWING: Figure 10 【課題】帯状コイルを精度よく巻回状態に容易に成形することができるコイル成形装置を提供すること。【解決手段】複数の直状部102の両端に側端部103を有する帯状コイル100を巻回状態に成形する際に、帯状コイル100をコイル搬送機構部3によりコイル巻取治具2の外周に沿って旋回搬送する過程で、コイル巻取治具2の軸方向両端近傍に各配置した案内部材4の癖付け部42により側端部103を挟み込み、旋回搬送の前半部分313aで帯状コイル100を円弧状に癖付けし、旋回搬送の後半部分313bで側端部103を縮径案内して、複数の直状部102を複数の櫛歯状溝23にそれぞれ挿入させ、少なくとも癖付け部42では、直状部102から側端部103へと連なる折り曲げ部で部分的にコイル積層数の差が生じない帯状コイル100の定常積層部位SLPを、凸条押圧部4cpで摺接しながら押圧してコイル導体のばらけが生じないようにした。【選択図】図10