RESIN MOLDED PRODUCT AND PRODUCTION METHOD THEREOF

PROBLEM TO BE SOLVED: To provide a production method of a resin molded product capable of producing a resin molded product having a small draft and a preferable appearance, without lacking a shape of a salient part of a filling article, and a resin molded product using the same production method.SOLUTION: A production method of a resin molded product comprises: a molding step for molding a film into a film molded product having a recess part which is a shape obtained by reverse of a salient part 5 of a molding tool, by using the molding tool having the salient part 5; a filling step for filling a curable resin in the recess part of the film molded product, for acquiring a filling article 1C having the salient part 5 having a shape corresponding to the recess part of the film molded product; a positioning step for directing the salient part 5 of the filling article 1C toward a vertical direction, then inserting the salient part of the filling article into inside of a punching blade 7 whose periphery is closed and whose tip is directed to an opposite direction of the vertical direction, for arranging the filling article 1C on the tip, and determining a punching position; and a punching step for punching the salient part 5 of the filling article 1C by using the punching blade 7.SELECTED DRAWING: Figure 7 【課題】充填品の凸部の形状を欠損することなく、抜きしろが小さい外観の良好な樹脂成形品を製造することができる樹脂成形品の製造方法、及びその製造方法を用いた樹脂成形品を提供する。【解決手段】凸部５を有する成形型を用いて、フィルムを、前記成形型の凸部５が反転した形状の凹部を有するフィルム成形体に成形する成形工程と、前記フィルム成形体の凹部に硬化性樹脂を充填することで、フィルム成形体の凹部に対応する形状の凸部５を有する充填品１Ｃを得る充填工程と、充填品１Ｃの凸部５を鉛直方向に向け、刃先を鉛直方向とは反対の方向に向けて配置された、周囲が閉じた抜き刃７の内側に挿入することで、充填品１Ｃを刃先に配置し、打ち抜き位置を決める位置決め工程と、抜き刃７が充填品１Ｃの凸部５を打ち抜く打ち抜き工程と、を有する樹脂成形品の製造方法。【選択図】図７