High strength corrosion resistant high velocity oxy fuel (HVOF) coating for downhole tools

A downhole tool comprises a body made of a metal or metal alloy. In addition, the downhole tool comprises a coating disposed on the body. The coating includes at least 75 vol % tungsten carbide having an average grain size less than 1.0 μm. The content of tungsten carbide in the coating with a grain...

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Bibliographische Detailangaben
Hauptverfasser:	Rajagopala Pillai, Jiinjen Albert Sue, Harold Sreshta
Format:	Patent
Sprache:	eng
Schlagworte:	ALLOYS CASTING CHEMICAL SURFACE TREATMENT CHEMISTRY COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATIONOR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY IONIMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING MATERIAL WITH METALLIC MATERIAL COATING METALLIC MATERIAL DIFFUSION TREATMENT OF METALLIC MATERIAL EARTH DRILLING EARTH DRILLING, e.g. DEEP DRILLING FERROUS OR NON-FERROUS ALLOYS FIXED CONSTRUCTIONS INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION INGENERAL MAKING METALLIC POWDER MANUFACTURE OF ARTICLES FROM METALLIC POWDER METALLURGY MINING OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR ASLURRY OF MINERALS FROM WELLS PERFORMING OPERATIONS POWDER METALLURGY SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THESURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION TRANSPORTING TREATMENT OF ALLOYS OR NON-FERROUS METALS WORKING METALLIC POWDER
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Beschreibung
Zusammenfassung:	A downhole tool comprises a body made of a metal or metal alloy. In addition, the downhole tool comprises a coating disposed on the body. The coating includes at least 75 vol % tungsten carbide having an average grain size less than 1.0 μm. The content of tungsten carbide in the coating with a grain size less than 0.5 μm is between 40 and 64 vol % of the coating.