FIBER ARRAY UNIT FORMATION

Methods and systems for forming a fiber assembly are provided herein. A method comprises removing an excess portion from an end of an optical fiber to form a severed end. The optical fiber defines an optical variation portion that includes an optical pathway defining a varying output characteristic of optical signals depending on a position therealong. When the severed end is formed, the position of the severed end along the optical variation portion defines the output characteristic of optical signals therefrom. The method further includes positioning the optical fiber with the severed end onto a film disposed on a surface of a substrate and placing a fixture thereover. The method further includes applying heat to the film through an opening of the fixture to create a bond between the optical fiber and the surface of the substrate.