GENERATIVE DESIGN SHAPE OPTIMIZATION WITH DAMAGE PREVENTION OVER LOADING CYCLES FOR COMPUTER AIDED DESIGN AND MANUFACTURING

Methods, systems, and apparatus, including medium-encoded computer program products, for computer aided design of physical structures using generative design processes, A method includes obtaining, by a computer aided design program, a design space for a modeled object, one or more design criteria for the modeled object, one or more in-use load cases, and a critical fatigue crack length for a material from which A physical structure will be manufactured; iteratively modifying a generatively designed three dimensional shape of the modeled object in the design space in accordance with the critical fatigue crack length for the material, wherein the iteratively modifying comprises enforcing a design criterion that limits a minimum thickness of the generatively designed three dimensional shape, the minimum thickness being based on the critical fatigue crack length for the material.