A 7XXX SERIES ALUMINUM ALLOYS INGOT AND A METHOD FOR DIRECT CHILL CASTING

Process control of intense stirring along a solidification front and adjustments in casting speeds during direct chill casting of 7xxx series alloys can decrease an ingot's cracking susceptibility. Intense stirring control is used to reduce the thickness of the solidification front, promote agg...

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Bibliographische Detailangaben
Hauptverfasser:	WAGSTAFF, Robert Bruce, WAGSTAFF, Samuel Robert
Format:	Patent
Sprache:	eng ; fre ; ger
Schlagworte:	CASTING CASTING OF METALS CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES PERFORMING OPERATIONS POWDER METALLURGY TRANSPORTING
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Beschreibung
Zusammenfassung:	Process control of intense stirring along a solidification front and adjustments in casting speeds during direct chill casting of 7xxx series alloys can decrease an ingot's cracking susceptibility. Intense stirring control is used to reduce the thickness of the solidification front, promote agglomeration of hydrogen gas rejected at the solidification front, remove impurities rejected at the solidification front, and improve grain size. Intense stirring control is used to operate at faster casting speeds without risk of increasing the thickness of the solidification front. Optional reheating during casting to promote dispersoid formation is used to generate a high-strength zone of dispersoid-strengthened solidified metal in the outer periphery of the ingot, which can further decrease the ingot's susceptibility to cracking.