OPTICAL SENSOR ASSEMBLY IN CATHETER-BASED MEDICAL DEVICES

An optical sensor assembly for use in a blood pump assembly comprising a visor affixed to a pump housing of the blood pump assembly. A support jacket is in contact with an inner surface of the visor, and defines a cavity in which an optical sensor is disposed. A silicone composition is introduced into the cavity, where it cures. The silicone composition within the cavity protects the optical sensor, and the support jacket prevents the overflowing of the silicone composition and contamination of the visor. The silicone composition comprises a silicone component and a plasticizer with a silicone to plasticizer ratio selected to provide one or more of the desired rigidity, tackiness, adhesion strength, viscosity, shelf life, pot life, and curing properties. The silicone composition may comprise more than one silicone component. A method of manufacturing the optical sensor assembly and the silicone composition.