DUAL WIRE WELDING OR ADDITIVE MANUFACTURING SYSTEM AND METHOD

A welding or additive manufacturing system (100) includes a contact tip assembly (200) having first and second exit orifices. A wire feeder (105) is configured to deliver a first and second wire electrodes (E1, E2) through the exit orifices. An arc generation power supply is configured to output a c...

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Bibliographische Detailangaben
Hauptverfasser: FLEMING, Daniel P, HENRY, Judah Benjamin, PETERS, Steven R
Format: Patent
Sprache:eng ; fre ; ger
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Beschreibung
Zusammenfassung:A welding or additive manufacturing system (100) includes a contact tip assembly (200) having first and second exit orifices. A wire feeder (105) is configured to deliver a first and second wire electrodes (E1, E2) through the exit orifices. An arc generation power supply is configured to output a current waveform to the wire electrodes simultaneously, through the contact tip assembly (200). The current waveform includes a bridging current portion (302), and a background current portion (304) having a lower current level than the bridging current portion (302). The bridging current portion (302) has a current level sufficient to form a bridge droplet between the wire electrodes before the bridge droplet is transferred to a molten puddle during a deposition operation. Solid portions of the wire electrodes do not contact each other during the deposition operation. The bridge droplet is transferred to the molten puddle during a short circuit event between the molten puddle and the wire electrodes.