CAPACITY CONTROL SYSTEM AND METHOD FOR MULTI-STAGE CENTRIFUGAL COMPRESSOR

A method for controlling multi-stage centrifugal compressors is provided. The method includes, for each stage of the compressor, defining a Mach ratio and impeller diameter, calculating a minimum required motor drive frequency to operate free from surge conditions for a current head factor and flow reduction device position, and adjusting the flow reduction device position while maintaining an actual motor drive frequency at a acceptable level to achieve a leaving chilled water temperature set point. The method also includes measuring a suction pressure and a discharge pressure and calculating a saturated suction temperature and a saturated discharge temperature for each stage of the compressor. The method further includes calculating an actual minimum motor drive frequency that is the greater of a first actual minimum motor drive frequency and a second actual minimum motor drive frequency associated with a first compressor stage and a second compressor stage of the compressor, respectively.