COMPOSITE METAL-POLYMER BUSHING AND CRANKSHAFT ASSEMBLY

An assembly includes a composite metal-polymer bushing having an outer metal layer with an inner surface, metal particles sintered to the inner surface, a polymer material between the metal particles, a finished interior surface collectively defined by the polymer material and exposed portions of th...

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Bibliographische Detailangaben
Hauptverfasser: JANDA, David, DORMAN, Dennis R, BENCO, Michael G, BUTTERWORTH, Arther L, LEPAK, Derrick J, LAPP, William E
Format: Patent
Sprache:eng ; fre ; ger
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Beschreibung
Zusammenfassung:An assembly includes a composite metal-polymer bushing having an outer metal layer with an inner surface, metal particles sintered to the inner surface, a polymer material between the metal particles, a finished interior surface collectively defined by the polymer material and exposed portions of the metal particles, a plurality of interstices formed between the metal particles and the polymer material, and a plurality of ridges defined by the polymer material that protrude above the metal particles. The ridges occupy at least about 8% of the area of a cylindrical reference surface nominally coinciding with the finished interior surface. The assembly also includes a crankshaft having a journal at least partially received within the bushing and supported by the finished interior surface. The journal is polished to a surface finish of about 0.1 microns or less to reduce a wear rate of the bushing.