Improved multi-stage process for producing multi-modal ethylene polymer composition
Multi-stage polymerization process for the production of a multi-modal linear low density polyethylene in at least two staged reactors connected in series comprising at least (i) polymerizing in a first slurry phase stage ethylene monomers and optionally one or more alpha-olefine comonomers, in the...
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Sprache: | eng ; fre ; ger |
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Zusammenfassung: | Multi-stage polymerization process for the production of a multi-modal linear low density polyethylene in at least two staged reactors connected in series comprising at least
(i) polymerizing in a first slurry phase stage ethylene monomers and optionally one or more alpha-olefine comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a first polyethylene fraction component (A)
(ii) polymerizing in a second gas or slurry phase stage ethylene monomers and one or more alpha-olefine comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a second polyethylene fraction component (B),
whereby the Ziegler-Natta polymerization catalyst system comprises
1) a solid procatalyst formed by contacting at least:
a) a Mg-alcoholate complex of the formula (I):
Mg(OR 1 ) 2-n (R 1 ) n , wherein each R 1 independently represents a C 1 -C 20 hydrocarbyl group and 0 ¤ n < 2 and may or may not be an integer;
b) an aluminium compound of the formula (II)
Al(R 2 ) m X 3-m , wherein each R 2 independently represents an alkyl of up to 6 carbon atoms; each X is independently a halogen; 0 ¤ m < 3 and m and may or may not be an integer
c) a vanadium compound and a titanium compound in portions such as to provide a molar ratio of V:Ti from 10:90 to 90: 10
in order to yield the solid procatalyst and
2) one or more organometallic cocatalyst(s) of the formula (III)
wherein each R is independently a C 1 -C 20 -alkyl group, 0 ¤ x ¤ 2; 1 ¤ y 5 3; 0 5 z 5 2 and x + y + z = 3; x, y and z may or may not be an integer,
yielding a multi-modal polyethylene,
whereby the process shows a reduced change of comonomer response with polymerization time and a more stable comonomer conversion with polymerization time compared to multi-stage processes using Ziegler-Natta catalysts with 100% Ti. |
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