Method for forming a protective coating with enhanced adhesion between layers

A method for forming a protective coating on a substrate (12) comprising, applying a bond coating (14) to the substrate (12), the bond coating (14) having a first surface roughness, ionizing an inert gas which flows into the surface of the bond coating (14) so as to impart a second surface roughness...

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Bibliographische Detailangaben
Hauptverfasser:	NOWAK, DANIEL A, BUCCI, DAVID, DIMASCIO, PAUL S
Format:	Patent
Sprache:	eng ; fre ; ger
Schlagworte:	CHEMICAL SURFACE TREATMENT CHEMISTRY COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATIONOR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY IONIMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING MATERIAL WITH METALLIC MATERIAL COATING METALLIC MATERIAL DIFFUSION TREATMENT OF METALLIC MATERIAL INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION INGENERAL METALLURGY SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THESURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION
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Beschreibung
Zusammenfassung:	A method for forming a protective coating on a substrate (12) comprising, applying a bond coating (14) to the substrate (12), the bond coating (14) having a first surface roughness, ionizing an inert gas which flows into the surface of the bond coating (14) so as to impart a second surface roughness to the bond coating (14) greater than the first surface roughness, wherein the inert gas is ionized and caused to flow into the surface of the bond coating (14) by a reverse polarity current supplied to an electrode (22) which removes at least one electron from the inert gas, and applying a top coating (16) to the bond coating (14). Additionally, a method for preparing a surface to receive and adhere to a coating comprising roughening the surface to create a micro-roughening network (18) on the surface. In addition, a method of improving strain tolerance and cyclic spallation life of a protective coating.