Process of manufacturing of a catalyst consisting of a carrier and a catalytic active mass of oxide deposited on the surface of the carrier

Ein Verfahren zur Herstellung eines Katalysators, der aus einem Trägerkörper und einer auf der Oberfläche des Trägerkörpers aufgebrachten, katalytisch aktiven Oxidmasse besteht, bei dem man den Trägerkörper mit einer wäßrigen Lösung einer bei Normaldruck oberhalb von 100°C siedenden, organischen Substanz als Haftflüssigkeit zunächst befeuchtet und danach durch in Kontakt bringen mit trockener, feinteiliger aktiver Oxidmasse an der Oberfläche des befeuchteten Trägerkörpers eine Schicht aktiver Oxidmasse anheftet und anschließend die Haftflüssigkeit aus dem mit aktiver Oxidmasse beschichteten, befeuchteten Trägerkörper entfernt. A catalyst having a catalytically active oxide on the surface of a carrier is mfd. by moistening the carrier with a liq. binder consisting of a soln. of 10-80 wt.% of organic binder dissolved in 20-90 wt.% of H2O, contacting its surface with finely divided oxide particles, and removing the binding agent. The organic binder has a b.pt. or sublimation temp. of > 100 degrees C at atmos. pressure. Also claimed are: (i) a shell catalyst consisting of a hollow cylinder carrier 2-10 mm long with an external dia. 4-10 mm and a 1-4 mm wall thickness coated on its external surface with an oxide of general formula Mo12VaX bX cX dX eX fX6gOn in which, X is W, Nb, Ta, Cr and/or Ce, X is Cu, Ni, Co, Fe, Mn and/or Zn, X is Sb and/or Bi, X is 1 or more alkali metals, X is 1 or more alkaline earth metals, X is Si, Al, Ti and/or Zr and a = 1-6, b = 0.2-4, c = 0.5-18, d = 0-40, e = 0-2, f = 0-4, g = 0-40 and n is a number determined by the valency and the abundance of the different elements in the general formula. The thickness of oxide is 10-1000 mu m, the specific active surface is 20-30 m /g and a value of < 0.5 wt.% is obtd. in a rotating table attrition test; and (ii) a shell catalyst of similar dimensions and final physical properties of general formula Mo12BiaFebX cX dX eX fOn in which, X is Ni and/or Co, X is Tl, an alkali metal and/or an alkaline earth metal, X is P, As, B, Sb, Sn, Ce, Pb, Nb and/or W, X is Si, Al, Ti and/or Zr and a = 0.5-5, b = 0.01-3, c = 3-10, d = 0.02-2, e = 0-5, f = 0-10 and n is a number determined by the valency and the abundance of the different elements in the general formula.