KOMPRIMIERTER PULVER-MAGNETKERN, PULVER FÜR MAGNETISCHEN KERN, UND DEREN HERSTELLUNGSVERFAHREN

A dust core that can significantly reduce the iron loss is provided. The dust core of the present invention includes soft magnetic particles comprising pure iron or an iron alloy and a grain boundary layer existing between adjacent soft magnetic particles. The grain boundary layer has a compound lay...

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Bibliographische Detailangaben
Hauptverfasser:	Utsuno, Seishi, Mitomi, Masataka, Hwang, Jung hwan, Matsubara, Ken
Format:	Patent
Sprache:	ger
Schlagworte:	ALLOYS BASIC ELECTRIC ELEMENTS CASTING CHEMISTRY ELECTRICITY FERROUS OR NON-FERROUS ALLOYS INDUCTANCES MAGNETS MAKING METALLIC POWDER MANUFACTURE OF ARTICLES FROM METALLIC POWDER METALLURGY PERFORMING OPERATIONS POWDER METALLURGY SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES TRANSFORMERS TRANSPORTING TREATMENT OF ALLOYS OR NON-FERROUS METALS WORKING METALLIC POWDER
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Beschreibung
Zusammenfassung:	A dust core that can significantly reduce the iron loss is provided. The dust core of the present invention includes soft magnetic particles comprising pure iron or an iron alloy and a grain boundary layer existing between adjacent soft magnetic particles. The grain boundary layer has a compound layer comprising MxFe2-xSiO4 (0≤x≤1, M: one or more types of metal elements that serve as divalent cations). Such a dust core is obtained by annealing a compact. The compact is obtained by compression-molding a powder for magnetic cores. In the powder for magnetic cores, coating layers that coat the surfaces of soft magnetic particles are each composed of a composite phase in which spinel-type ferrite represented by MyFe3-yO4 (0≤y≤1, M: one or more types of metal elements that serve as divalent cations) is dispersed on a surface of a silicone resin or inside the silicone resin. The dust core after annealing exhibits a high specific resistance due to the grain boundary layer having the compound layer and can reduce both the eddy-current loss and the hysteresis loss.