Plasma arc weld repair of high nickel metal alloys

A method for weld repairing airfoils made from nickel based super alloy material is provided. The method includes removing a damaged portion of the airfoil by machining the airfoil to a relatively smooth surface. Powdered alloy material, such as IN-100 material is then fed to a plasma arc welding de...

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Bibliographische Detailangaben
1. Verfasser:	LIN WANGEN,STONE RICHARD A.,LARSON GARY J.,MATZ JOHN
Format:	Patent
Sprache:	eng
Schlagworte:	CHEMICAL SURFACE TREATMENT CHEMISTRY CLADDING OR PLATING BY SOLDERING OR WELDING COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATIONOR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY IONIMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING MATERIAL WITH METALLIC MATERIAL COATING METALLIC MATERIAL CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING DIFFUSION TREATMENT OF METALLIC MATERIAL INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION INGENERAL MACHINE TOOLS METAL-WORKING NOT OTHERWISE PROVIDED FOR METALLURGY PERFORMING OPERATIONS SOLDERING OR UNSOLDERING SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THESURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION TRANSPORTING WELDING WORKING BY LASER BEAM
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Beschreibung
Zusammenfassung:	A method for weld repairing airfoils made from nickel based super alloy material is provided. The method includes removing a damaged portion of the airfoil by machining the airfoil to a relatively smooth surface. Powdered alloy material, such as IN-100 material is then fed to a plasma arc welding device. A plurality of weld beads are deposited along the damaged portion of the airfoil in a continuous bi-directional pattern by the welding device to eliminate abrupt thermal transients at the ends of the weld, thereby reducing the thermal stresses that cause cracking in susceptible alloys such as IN-100.