System and method for welding motor stator hairpin wires

The invention relates to a system and method for welding motor stator hairpin wires. A system for welding together ends of different wires arranged around a motor stator. The scanner control module is configured to operate the three-dimensional scanner to scan ends of different wires and measure alignment of the ends along X, Y, and Z directions of a coordinate plane. The system control module is configured to compare the measured alignment of the tips to a predetermined alignment range and to identify a weld plan for each of the tips falling within the predetermined alignment range. The laser welder control module is configured to operate the laser welder to weld together only the tips aligned within the predetermined alignment range according to the weld plan identified by the system control module. 本发明涉及用于焊接马达定子发卡导线的系统和方法。一种用于将绕马达定子布置的不同导线的端头焊接在一起的系统。扫描仪控制模块被构造成操作三维扫描仪以扫描不同导线的端头并测量端头沿坐标平面的X、Y和Z方向的对准。系统控制模块被构造成将端头的测得的对准与预定对准范围进行比较，并且被构造成针对落在预定对准范围内的端头中的每一个识别焊缝计划。激光焊接机控制模块被构造成操作激光焊接机以根据由系统控制模块识别的焊缝计划仅将在预定对准范