Carbon fiber composite material light wall horn and manufacturing method thereof

The invention provides a carbon fiber composite material light wall horn and a manufacturing method thereof, and belongs to the technical field of antennas. Integrated design and manufacturing are adopted, the inner skin of the carbon fiber horn is integrally formed, a working surface is subjected to metallization treatment, and a metal layer is a smooth and continuous electric conduction surface, so that the influence of a segmented horn splicing seam on the electrical performance is solved. The outer skin of the carbon fiber smooth-wall horn adopts a segmented structure, the inner skin is connected with the outer skin layer by layer through a rib framework, a corner piece and the like after being formed, a cavity of the skin piece is filled with a polyurethane foaming agent, finally, an integral structure is formed, and the manufacturing method is simple in processing technology and easy to realize batch production. By applying the advantages of high strength, high rigidity and high designability of the car