Remanufactured component and FeAlSiC thermal spray wire for same

A used component, such as an engine block (30) or engine head (20), has at least one dimension (12, 112) that does not match a dimensional specification for the component. A thermal spray coating (13, 113) of FeAlSiC is applied to build up the dimension (12, 112). The excess coating (13, 113) is mil...

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Bibliographische Detailangaben
Hauptverfasser:	SORDELET DANIEL JOSEPH, MOSS JARROD DAVID, VELIZ MARK DAVID, LUICK KEGAN JON, SCHIPULL KRISTIN ANN, SHARP ROBERT EUGENE, BEARDSLEY M. BRAD
Format:	Patent
Sprache:	eng
Schlagworte:	CHEMICAL SURFACE TREATMENT CHEMISTRY COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATIONOR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY IONIMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL COATING MATERIAL WITH METALLIC MATERIAL COATING METALLIC MATERIAL COMBINED OPERATIONS DIFFUSION TREATMENT OF METALLIC MATERIAL INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION INGENERAL MACHINE TOOLS METAL-WORKING NOT OTHERWISE PROVIDED FOR METALLURGY OTHER WORKING OF METAL PERFORMING OPERATIONS SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THESURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION TRANSPORTING UNIVERSAL MACHINE TOOLS
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Beschreibung
Zusammenfassung:	A used component, such as an engine block (30) or engine head (20), has at least one dimension (12, 112) that does not match a dimensional specification for the component. A thermal spray coating (13, 113) of FeAlSiC is applied to build up the dimension (12, 112). The excess coating (13, 113) is milled off so that the body (11, 111) and coating (13, 113) have a second shape that matches the dimensional specification for the component. The coating (13, 113) has an ordered DO3 crystal structure with a stable aluminum oxide scale that produces oxidation resistance at about 700 DEG C.