Resistance spot welding manufacture and method of forming same

A method of forming a resistance spot welding manufacture includes sandwiching a third metal layer between first and second metal layers to form a workpiece. The second layer has a surface defining an embossed region. The first layer has a first thickness, the third layer has a third thickness, and...

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Bibliographische Detailangaben
Hauptverfasser:	CHEN CHIHANG, BLAND MICHAEL J, HUTCHINSON DANIEL C
Format:	Patent
Sprache:	eng
Schlagworte:	CLADDING OR PLATING BY SOLDERING OR WELDING CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING LAYERED PRODUCTS LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM MACHINE TOOLS METAL-WORKING NOT OTHERWISE PROVIDED FOR PERFORMING OPERATIONS SOLDERING OR UNSOLDERING TRANSPORTING WELDING WORKING BY LASER BEAM
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Beschreibung
Zusammenfassung:	A method of forming a resistance spot welding manufacture includes sandwiching a third metal layer between first and second metal layers to form a workpiece. The second layer has a surface defining an embossed region. The first layer has a first thickness, the third layer has a third thickness, and the second layer has a second thickness that is less than the first and third thicknesses so that a ratio of the first thickness to the second thickness is greater than about 2:1. The method includes positioning the workpiece between a first and second electrode so that the workpiece is disposed in electrically-conductive relationship with the first and the second electrodes, and applying an electrical current through the first electrode to concurrently melt the first and third layers and the surface at the embossed region to join the first and second layers to the third layer and form the manufacture.